Next Level Casting
Design Process
We apply the exact same level of dedication to designing our cast wheels as we do to our forged wheels. Concepts are explored and revised extensively, until we feel that we are putting out the best-looking wheels on the market. Cast manufacturing has its own unique set of challenges and advantages, and these are incorporated at every stage of the design process.
Design Process
As always, our process extends far beyond just the designers on our team. Input and direction are taken from across the company, ensuring that our designs are as complete and well thought out as possible. We do not stop until we truly believe that our cast wheels are better than the competition.
Engineering
All our cast wheels undergo a rigorous engineering process, ensuring that they are structurally sound and maximized for manufacturability. Creating wheels that exceed structural requirements as well as aesthetic expectations is not an easy task, but it is the only result we accept.
Engineering
Our designers and engineers use Finite Element Analysis (FEA) software to test the strength and durability of every single wheel that we produce. From there, physical destructive testing is conducted to ensure that a wheel is up to par. We will never sell a product that does not meet the standards set forth by the SAE guidelines.
Manufacturing
American Force is taking the same pursuit of perfection that sets our forged wheels apart and applying it to our casting process. Utilizing one of the only casting factories in the United States, in York, SC, we are keeping everything in house and 100% American made.
Manufacturing
These wheels use the highest quality aluminum and best techniques in the industry, giving them the ultimate consistency, quality and strength. Robotic machining centers and state of the art equipment enable us to maximize precision and create wheels that are truly a step above. American Force is ready to make noise in the industry with our cast lineup.
Finishing
Part of launching the best line of cast wheels in the industry is ensuring that we have the best finishing options available. To make this possible, we are employing our automated powder coating line, giving a level of consistency and efficiency that is otherwise impossible.
Finishing
We are also taking full advantage of our experience with forged wheels and using it to maximize our cast finishes, applying our extensive knowledge of machining and custom powder coating. This means precision milled details, diamond cut surfaces, and signature American Force colors.